lean product development

All articles about lean product development

Simplicity sells
August 23, 2024
Simplicity sells

FEATURE - Presenting the key concepts in her latest book, the author tells us how to escape the feature frenzy trap and build products customers love.

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Pursuing Perfection: Craftsmanship in Product Development
July 5, 2024
Pursuing Perfection: Craftsmanship in Product Development

FEATURE - This month’s Design Brief explores the concept of craftsmanship in design and engineering, how to cultivate it in individuals and organizations, and the benefits of pursuing excellence.

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LPPD: Machan’s path to sustainable success
June 27, 2024
LPPD: Machan’s path to sustainable success

FEATURE – Taiwan-based Machan International Co. manufactures sheet metal products, tool storage and medical trolleys, and smart energy storage cabinets. Last year, they turned to lean to improve their product development process.

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Whatever happened to quality first
April 11, 2024
Whatever happened to quality first

FEATURE - In this article, taken from LEI's Design Brief, Jim Morgan talks about the often-overlooked topic of building quality into new products. Learn how a customer-centric approach in development can prevent costly rework and build lasting trust.

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Lean without Jidoka is just Fordism
January 9, 2024
Lean without Jidoka is just Fordism

FEATURE – Nobody understands humans as well as humans do, and Jidoka is the key to learning about your customers and create ever-better products and services.

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Start with product takt-time
December 19, 2023
Start with product takt-time

FEATURE – By adopting a product takt time perspective, we can better align engineering decisions with market demands, leading to better design, manufacturing, and material choices.

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The 7-year LPPD journey of TechnipFMC
June 28, 2023
The 7-year LPPD journey of TechnipFMC

INTERVIEW – In this Q&A, the Chief of Transformation of oil and gas company TechnipFMC tells us about their experience implementing Lean Product and Process Development.

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Start your change project with a concept paper
July 3, 2018
Start your change project with a concept paper

FEATURE – This article offers an exhaustive explanation of how to prepare a Concept Paper and why this is a tool that will help us to succeed in the execution of large change projects.

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Process development – Putting the C in PDCA
July 22, 2022
Process development – Putting the C in PDCA

SERIES – The authors discuss the fifth of six elements in their 6CON process development model – CONfirm – leveraging a robust launch readiness approach to finalize the process while ensuring it meets the targets set in the business plan.

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Moving from learning to executing
June 17, 2022
Moving from learning to executing

SERIES – The authors discuss the fourth of six elements in their 6CON process development model – CONfigure – refining the selected process concept to maximize value-added activities.

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How to shorten product development lead-time
February 10, 2022
How to shorten product development lead-time

FEATURE – Reflecting on the transformations he has supported, the author provides a few recommendations on how to get products to market faster.

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There are two Ps in LPPD
January 24, 2022
There are two Ps in LPPD

INTERVIEW – The authors of the new book The Power of Process debunk some of the most common myths about lean process development.

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The power of process
November 1, 2021
The power of process

FEATURE – The introduction of a new process can be disruptive to an organization’s improvement efforts. But what if the process were designed to be lean from the start?

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Lean and the global Covid-19 vaccine race
November 5, 2020
Lean and the global Covid-19 vaccine race

CASE STUDY – Pall Corporation used lean product and process development principles to create the process to produce billions of doses of the Oxford/AstraZeneca vaccine for Covid-19 in record time.

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A tool for effective marketing strategies
September 14, 2020
A tool for effective marketing strategies

FEATURE – Tools and framework help us to bring lean principles to life and act on our strategies. The author introduces the Lean Marketing Canvas.

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Three strategies to reuse product knowledge
August 17, 2020
Three strategies to reuse product knowledge

FEATURE – Developing new products faster than our competitors can make or break a company. The authors share three strategies to reuse our engineering knowledge and build a competitive advantage.

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Lean caters for our product development needs
March 19, 2019
Lean caters for our product development needs

NOTES FROM THE GEMBA – This French company has completely transformed its approach to designing and introducing new products to market by embracing lean product development ideas.

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Where the true strength of an obeya lies
December 4, 2018
Where the true strength of an obeya lies

FEATURE – The obeya room limits the number of unknowns before we start developing a product. In this sense, it’s a tool for discovery more than it is for delivery.

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A playground for lean teamwork and collaboration
September 5, 2018
A playground for lean teamwork and collaboration

FEATURE – Enabling its people to think autonomously about problems and fostering collaboration among departments is allowing a French company that makes and installs playgrounds to thrive.

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Lean thinking unleashes your power to innovate
March 24, 2017
Lean thinking unleashes your power to innovate

OPINION – Our systems to develop new products are slow and inadequate for the ever-changing markets we have to work in. The author describes the three lean elements that will unlock your potential to innovate.

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People development and competitivess - the Alliance story
May 15, 2017
People development and competitivess - the Alliance story

NOTES FROM THE GEMBA – This month, Catherine visits a metal injection moulding specialist and hears about the strong link between growing people’s capabilities with lean thinking and staying competitive in a complex market.

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A serious game to grasp set-based concurrent engineering
March 13, 2017
A serious game to grasp set-based concurrent engineering
SBCE lego game monica rossi

FEATURE – In a world of disruptive innovation, being faster and smarter at developing new products has become critical. The authors explain why set-based concurrent engineering is the answer, and why a game is the best way to learn it.

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Durward Sobek shares a few valuable insights on LPPD
July 8, 2016
Durward Sobek shares a few valuable insights on LPPD

90-SECOND Q&A – At a recent summit, our editor Roberto Priolo sat down with Durward Sobek to discuss design thinking, obstacles to the application of lean in product and process development, and why LPPD in services is a bit different.

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Embrace innovation, empower people, pave the way for change
January 19, 2016
Embrace innovation, empower people, pave the way for change

OPINION - Managers who want to hold on to their hierarchically controlled businesses and defend them against creativity and change are not protecting their organizations, but putting them at risk.

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Telefonica: applying lean startup principles in a large firm
December 10, 2015
Telefonica: applying lean startup principles in a large firm

INTERVIEW – Planet Lean speaks with telecommunications company Telefónica about the organization's attempt to apply lean startup principles in its R&D department.

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Leveraging lean to create a new product… and process
April 14, 2023
Leveraging lean to create a new product… and process

INTERVIEW – In 2020, GE Appliances had to stand up a brand-new assembly process for a new dishwasher. The leader responsible for the program explains how LPPD helped them to get it right.

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Getting started with lean process development
September 16, 2022
Getting started with lean process development

SERIES – In the final article in their series on lean process development, the authors discuss what it takes to get started with their 6CON process development model.

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The competitive advantage of lean process creation
February 17, 2022
The competitive advantage of lean process creation

SERIES – The authors of The Power of Process open their new series by explaining why it’s critical to integrate product and process development.

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Imprinting on lean
December 6, 2021
Imprinting on lean

CASE STUDY – Combining the lean and agile methodologies, HP’s site in Barcelona has streamlined and greatly improved its product development. Along the way, they transformed their culture, too.

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Lean healthcare around the globe
November 15, 2021
Lean healthcare around the globe

INTERVIEW – With the Lean Global Connection just two weeks away, we learn more about the lean healthcare content available to attendees.

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Production as a mirror to the organization
September 30, 2021
Production as a mirror to the organization

FEATURE – The gemba tells us more than we think. The authors discuss what we need to look at during our walks to understand the impact of non-manufacturing functions on the overall process.

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What lean marketing teaches us about packaging
January 14, 2021
What lean marketing teaches us about packaging

FEATURE – What role does packaging play when it comes to marketing a product? The author discusses “lean packaging” and shares the example of an Italian toilet paper maker.

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Benefits and difficulties of using a Concept Paper
July 23, 2019
Benefits and difficulties of using a Concept Paper

CASE STUDY – TechnipFMC has introduced the Concept Paper in its lean product development process. This article shares some of the learnings resulting from the experience.

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Where are we in lean product development?
September 2, 2019
Where are we in lean product development?

FEATURE – The authors discuss some of the most common problems that product development teams experience and what an effective assessment tool for engineering looks like.

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The role of a lean educator
August 8, 2019
The role of a lean educator

FEATURE – What does it really mean to teach lean? The author reflects on this question and shares a few tips on how to successfully engage learners in different environments.

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Surviving an inflection point
April 9, 2019
Surviving an inflection point

FEATURE – The car industry is undergoing incredible change and ‘disruption’ is the word on everyone’s lips. How can companies survive it? Once again, Toyota shows us the way.

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Flexible by design
March 12, 2019
Flexible by design

FEATURE – By leveraging lean product and process development principles, Nichirin Spain is becoming more flexible managing last-minute changes in product design requested by customers.

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Detecting improvement opportunities
February 19, 2019
Detecting improvement opportunities

NOTES FROM THE GEMBA – A culture in which problems are tackled as soon as they appear and the production and product development teams work closely together is helping this French healthcare technology company to thrive.

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Efficient product design under the sea
February 2, 2019
Efficient product design under the sea

CASE STUDY – Designing good products is challenging in itself, but doing so in harsh, impenetrable environments like the seafloor presents even bigger problems. The answer? Lean product development.

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Helping Turkey to thrive with lean management
September 27, 2018
Helping Turkey to thrive with lean management

GETTING TO KNOW US – Earlier this month, our editor visited Istanbul to learn about the work Lean Institute Turkey is doing to spread lean in Turkey and beyond. He sat down with the institute’s President for a chat.

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Learning a different way of thinking in Japan
August 10, 2018
Learning a different way of thinking in Japan

FEATURE – Study tours in Japan are an increasingly popular learning tool for lean practitioners. The author reflects on the first ever tour she ran and on what it left people with.

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A well-engineered product is easy to make
June 15, 2018
A well-engineered product is easy to make
LPPD Schilling Robotics interview

INTERVIEW – Convinced that a product that is correctly engineered is easy to manufacture, this product development unit relies on lean thinking to ensure its remotely operated vehicles perform at their best.

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Using LPPD ideas and techniques in a healthcare setting
March 30, 2018
Using LPPD ideas and techniques in a healthcare setting

FEATURE – This article (and video) explains how Michigan Medicine applied lean product and process development tools and methods to their clinical processes. A powerful experiment.

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What TNGA teaches us about resilience and responsibility
November 27, 2017
What TNGA teaches us about resilience and responsibility

FEATURE – Following a webinar with product development expert Jim Morgan, the author reflects on what the Toyota New Global Architecture and Chief Engineer system can teach us.

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Reflections on a week in Toyota City
September 26, 2017
Reflections on a week in Toyota City

WOMACK’S YOKOTEN – Last week, during a study mission in Japan, the Lean Global Network visited Toyota. Here, Jim shares his thoughts on what we saw and learned.

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The incredible lean turnaround of an engineering department
October 20, 2016
The incredible lean turnaround of an engineering department

FEATURE – A French automotive supplier has been applying lean principles to transform its engineering department with great results. In the process, they have realized they could put in place a really effective system to build innovation.

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Lean product development for new Jaguar Land Rover vehicles
August 11, 2016
Lean product development for new Jaguar Land Rover vehicles

INTERVIEW – Following two successful experiments with kanban boards, Jaguar Land Rover decided to extend the reach of its lean product development activities to include all new vehicle programs. Here’s how the story unfolded.

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Takao Sakai on product and process development at Toyota
August 5, 2016
Takao Sakai on product and process development at Toyota

INTERVIEW – At the recent LPPDE event in England, Planet Lean editor Roberto Priolo sat with Takao Sakai to understand how Toyota approaches product and process development and how the Chief Engineer system works.

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Dan Jones on lean as a strategy to create better products
July 12, 2016
Dan Jones on lean as a strategy to create better products

FEATURE – This powerful article explains why we should place learning at the heart of our lean strategy to build better products – something Toyota has always done – and how management fits in the picture.

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How to develop the product your customers want
June 22, 2016
How to develop the product your customers want

OPINION – When it comes to lean product development, it doesn’t matter whether you are making wine or motorcycles. Success comes from our ability to tell a story that engages our customers and a product they would line up for.

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Before developing a new product, assess your idea
May 13, 2016
Before developing a new product, assess your idea

OPINION – Working on new product development without first assessing potential risks will almost certainly lead you to failure. Can you imagine the Wright brothers flying without having done preliminary studies on the feasibility of their idea?

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The importance of new product development
March 26, 2014
The importance of new product development

INTERVIEW - Jim Morgan looks back at his years at Ford Motor Company and talks about the challenges and opportunities of applying lean management ideas to new product development .

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New product development: specialization vs flexibility
July 30, 2015
New product development: specialization vs flexibility

COLUMN – To develop a successful product or service an organization has to effectively manage the tension between the experts' specialization and the entrepreneur's flexible approach to innovation.

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Lean thinking reduces the risks inherent to innovation
June 17, 2015
Lean thinking reduces the risks inherent to innovation

COLUMN – In the first of a new series, Boaz Tamir explains how understanding the knowledge and development capabilities of our team can provide the foundations for more dynamic and safer innovation.

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How to transform product development with lean management principles
October 28, 2014
How to transform product development with lean management principles

INTERVIEW - We caught up with LEI’s Senior Advisor, Jim Morgan after his plenary talk at the Lean Summit in São Paulo last month and got him to answer a few questions about product development and lean management.

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Discussing product development with a leading TPS expert
May 14, 2015
Discussing product development with a leading TPS expert

INTERVIEW – PL speaks to one of America's leading experts on the Toyota Production System about Toyota's unique approach to integrating product development with all other functions in the business.

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