Planet Lean: The Official online magazine of the Lean Global Network
Lean thinking unleashes your power to innovate

Lean thinking unleashes your power to innovate

Boaz Tamir
March 24, 2017

OPINION – Our systems to develop new products are slow and inadequate for the ever-changing markets we work in. The author describes the three elements that will unlock the potential of lean innovation.


Words: Boaz Tamir, President, Israel Lean Enterprise


"Lean thinking is about, more than anything else, rethinking, reimagining what work can be" - John Shook

Fifty-one years ago, Gordon Moore, one of the founders of Intel, predicted that the power of the computer would grow exponentially, doubing every two years – which came to be known as Moore's Law.

He was right. A central computer in the 1970s used the same power of the smartphones we use today. Had the auto industry developed at a similar pace over the past 50 years, our cars would now be racing at close to the speed of sound, or, alternatively, we would only need to fill our tank once throughout the entire lifetime of our vehicles.

Unfortunately, while computing has improved very rapidly, the criteria we follow in the development of a product or in a construction project haven't. Just as constant improvements in the quality of candles could never lead to the discovery of electricity, the processes we have in place to gradually increase the pace of development are no longer adequate for the level and pace of technology we currently see around us. Business management has the responsibility to establish processes that allow for the faster development and production of better and value-added products; if it doesn't, our organizations will not be competitive enough and they will take a beating in the marketplace.

Having realized this, many companies from across the world have turned to lean coaches to get support in changing their management perspective. These business leaders understand that, in order to overcome existing limitations and accommodate technology and product development at the rate of Moore's Law (for example, completing a large construction project in a year or two instead of five), they must disrupt familiar patterns of thought and management.

Lean thinking relies on the wisdom of the many rather than individual genius, and it is this collective effort to improve and transform a business that fuels the growth of lean enterprises. To achieve technological breakthroughs, such as using the Cloud to access shared packages of software and Apps (GitHub is an example), we must invest in teamwork and enable our organizations to leap forward, past the boundaries of traditional performance.

But how can we do this? There are three basic principles – representing the fundamental elements of a Lean Product and Process Development (LPPD) system – that open up new horizons for routinely creating innovation:

  1. A decentralized structure (network-type organization): traditional hierarchy separates the brain of production from its arms. Conversely, flattening the organization (that is, removing managerial levels) and spreading work teams across a net-like structure creates a flexible and agile business. Among the reasons for this is proximity, which shortens the cycles of experimentation, increases learning, and boosts the pace of improvement.
  2. A fast-learning organization: dictating actions and setting operational goals from the top of the pyramid down to its foundations in a one-directional way direction inevitably breaks any connection between management and the rest of the organization. A feedback loop, which is initiated by front-line teams, allows for the live updating of information and transforms the data received by others in the organizations or by customers into leverage we can use in planning for next steps.
  3. Knowledge as a public resource: in a lean organization, thinking is shared and travels across hierarchical and function boundaries. It is the users (not the producers) who own the knowledge. The "brain" of the business is decentralized from the head of the pyramid to the work teams, and managers empower and mentor front-line workers, teaching not only how to identify and solve problems but also transform knowledge into a shared resource that anybody can benefit from. In this context, actions result from constant learning and dialogue

The principles of lean thinking are now commonplace in many organizations, in which they serve as a compass management can use to develop innovative technology at previously-unknown levels of speed, quality, safety, and cost.

We at Israel Lean Enterprise (ILE) have been partnering with pioneering lean organizations for years, to leverage LPPD to change the perception of management in Israel. What we have learned is that it is the responsibility of managers, as leaders, to leave their comfort zones, redefine their positions and steer their organizations in the right (lean) direction. For business leaders who have come of age in a traditional environment – as most of us have – this can be a difficult personal journey, but the new and promising business opportunities lean thinking can create will make it all worth the effort.


THE AUTHOR

Boaz Tamir photograph
Boaz Tamir is founder and president of Israel Lean Enterprise

Read more

When a hospital meets an airline
February 26, 2019
When a hospital meets an airline

FEATURE – In a bid to find inspiration and new ideas to achieve excellent outcomes in patient safety, a group from a Boston hospital flew to Orlando to visit JetBlue Airways.

Continue reading
Lean thinking for the family business
August 28, 2018
Lean thinking for the family business

WOMACK’S YOKOTEN – The author discusses the benefits that the many family businesses making up our economies can harness from embracing lean management.

Continue reading
Is ERP at odds with lean management? Ian Glenday wonders
March 1, 2016
Is ERP at odds with lean management? Ian Glenday wonders

FEATURE – It might be widely used as a planning system, but ERP – Ian Glenday argues – is not conducive to an environment where lean thinking can thrive: because it is based on a batch logic, it always creates a different plan and, with it, instability.

Continue reading
Womack - sustaining gains must become a focus of management
August 29, 2016
Womack - sustaining gains must become a focus of management

WOMACK'S YOKOTEN – In our lean journeys we spend so much time on improvement (kaizen) and innovation (kaikaku) that we often forget to address the issue of how to maintain our gains. Do you know iji? Perhaps you should.

Continue reading

Read more

No items found.