
Small batches and clever use of space for great flexibility
THE LEAN BAKERY – In this episode of our video series, we visit 365's super-lean workshop, where small batches and a clever use of space allow for unprecedented levels of flexibility in manufacture.
Words/interviewee: Unai Abrisqueta, Production Manager, 365.café - Barcelona
Production is where the 365 lean journey really began. Over the years, we have worked very hard to perfect our mastery of the process and deepen our understanding of the work, so that we can always find better ways to do things. This is the key of our success: lean has enabled us to adapt continuously to any changes we experience or problems we encounter.
With a network of 100 shops to supply, thousands of product to make every day and a workshop that only measures 650 square meters, being clever is pretty much the only way we can cope. So, in this video, I will show you how we optimize our space by using different parts of our small facility for different activities at different times of the day, and I will explain how order picking and deliveries fit into this Tetris-like system.
I hope you enjoy the video!
You can read all about the 365 story in The Lean Bakery.

Buy your copy here
THE INTERVIEWEE

Read more


INTERVIEW – This cardiac laboratory in Singapore was targeting one improvement and ended up with something different, but equally impactful for its patient flow.


INTERVIEW – Dan Jones will be a keynote speaker at this year’s Lean IT Summit in Paris. In this interview, he gives us a sneak peek of what he is going to talk about.


FEATURE - Effectively dealing with a problem means learning to solve it in a variety of scenarios, not perfecting a point solution. For too long in lean we have only focused on gaining reusable knowledge... but what about reusable learning?


OPINION – Involvement, active listening and concern are crucial traits of lean leadership and the foundations on which respect for people is built into a learning organization, says Boaz Tamir reflecting on his evolution as a writer.