Planet Lean: The Official online magazine of the Lean Global Network
Small batches and clever use of space for great flexibility

Small batches and clever use of space for great flexibility

Unai Abrisqueta
May 9, 2018

THE LEAN BAKERY – In this episode of our video series, we visit 365's super-lean workshop, where small batches and a clever use of space allow for unprecedented levels of flexibility in manufacture.


Words/interviewee: Unai Abrisqueta, Production Manager, 365.café - Barcelona


Production is where the 365 lean journey really began. Over the years, we have worked very hard to perfect our mastery of the process and deepen our understanding of the work, so that we can always find better ways to do things. This is the key of our success: lean has enabled us to adapt continuously to any changes we experience or problems we encounter.

With a network of 100 shops to supply, thousands of product to make every day and a workshop that only measures 650 square meters, being clever is pretty much the only way we can cope. So, in this video, I will show you how we optimize our space by using different parts of our small facility for different activities at different times of the day, and I will explain how order picking and deliveries fit into this Tetris-like system.

I hope you enjoy the video!


You can read all about the 365 story in The Lean Bakery.

The Lean Bakery book cover

Buy your copy here


THE INTERVIEWEE

Unai Abrisqueta is Production Manager at 365.café in Barcelona

Read more

The iron law of scale-up
October 24, 2019
The iron law of scale-up

FEATURE – As our social systems grow, we need an effective way to manage them. This makes bureaucracies an inescapable part of life for our society and businesses. But how can we mitigate their negative effects?

Continue reading
Growing car sales by 400% in a dealership using lean
October 4, 2017
Growing car sales by 400% in a dealership using lean

FEATURE – For the first article in our series on the Halfway transformation, we asked the Sales team to tell us about how they apply lean to selling cars in a challenging social context.

Continue reading
Growing sustainably with Lean Thinking
December 8, 2023
Growing sustainably with Lean Thinking

CASE STUDY – The story of Norwegian furniture manufacturer Haugstad Møbel that, thanks to Lean Thinking, was able to transform its culture and unlock the potential of sustainable growth.

Continue reading
Learning from one another accelerates our lean progress
March 16, 2018
Learning from one another accelerates our lean progress

FEATURE – By bringing organizations together to regularly share updates on their lean journeys, Instituto Lean Management has managed to create a flourishing lean healthcare community in Catalunya. But hospitals aren't the only ones benefitting.

Continue reading

Read more

No items found.